Evaluation of Antimicrobial Activities of Sequential Spray Applications of Decontamination Treatments on Chicken Carcasses

Media

Xylose lysine agar plates supplemented with Tergitol 4 (XLT4; Difco, Becton Dickson, Sparks, MD, USA) were poured after supplementing 20 mg/L nalidixic acid and 25 mg/L novobiocin (Sigma, St. Louis, MO, USA) as a selective medium to enumerate nalidixic acid and novobiocin-resistant marker pathogens including Salmonella typhimurium and Salmonella enteritidis. Stock solutions of each antibiotic were prepared by dissolving 200 mg nalidixic acid and 250 mg novobiocin in 10 mL sterile distilled water followed by filter-sterilization. Escherichia coli counts were enumerated using 3M Petrifilm E. coli/Coliforms Count Plates (3M Microbiology, St. Paul, MN, USA). Aerobic plate counts (APC) and psychrotrophs were performed using standard plate count agar (PCA; Difco, Becton Dickson, Sparks, MD, USA).

Sample collection and application of decontamination sprays

Fresh, prerigor broiler carcasses were obtained immediately post-evisceration from a poultry processor located in Bryan, TX, USA. Eviscerated broiler carcasses were randomly collected from the processing line before entering the inside-outside bird washer and individually placed in 9.46 L (2.5 gal) HeftyOneZip bags. The bags were then placed in an insulated container and transported to the laboratory within 20 min.

A stainless steel, custom-built spray cabinet (CHAD Corporation, Olathe, KS, USA) was used to apply decontamination sprays as previously described by Benli et al. (2011).

Sequential treatments for reducing Salmonella on inoculated chicken carcasses

Salmonella inoculum containing nalidixic acid and novobiocin resistant Salmonella enterica serovars including Salmonella typhimurium and Salmonella enteritidis as marker pathogens were prepared and inoculated on chicken carcasses as previously described by Benli et al. (2011).

Experiments were performed to determine antibiotic-resistant Salmonella reductions on inoculated chicken carcasses after a 20 s spray application of EPL or LAE followed by ACS with a 40 s time interval between the first and second spray. Carcasses were sampled and then stored at 4.4°C for up to 6 days. Sequential interventions to be evaluated included: i) 300 mg/L EPL followed by 30% ACS (EPL300-ACS30), ii) 200 mg/L LAE followed by 30% ACS (LAE200-ACS30), iii) sterile distilled water sprayed on carcasses two times, and iv) control without spray. After application of the treatments, the carcasses were randomly assigned to a 0, 3, and 6 day storage period and placed in labeled poultry rinsing bags (Nasco, Fort Atkinson, WI, USA). The bag labeled 0 day was subjected to an immediate rinse as described below while the bags labeled for 3 and 6 days were tied and held at 4.4°C for further analyses.

Sequential treatments for reducing aerobic plate counts, E. coli and psychrotrophs on uninoculated chicken carcasses

Experiments were performed to determine reductions in APC, E. coli, and psychrotrophs on uninoculated chicken carcasses. The carcasses received a 20 s spray of EPL or LAE followed by ACS after a 40 s time interval between first and second sprays. After transporting to the laboratory, each bagged carcass was then subjected to the appropriate intervention treatment as described above. Carcasses were randomly picked for decontamination treatments, chilling and refrigerated storage for up to 10 days. Following the spray application of the assigned treatments, carcasses were transferred into the poultry rinsing bags for an immediate rinse of buffered peptone water (BPW) as described below while the remaining carcasses were transferred into iced water to chill for 1 h. Carcasses were then transferred into poultry rinsing bags for either an immediate rinse to perform microbiological analyses or held for up to 10 days at 4.4°C.

Sampling and microbiological analyses

Carcasses on which microbiological analyses were to be performed were transferred into poultry rinsing bags (Nasco, Fort Atkinson, WI, USA) and 400 mL of sterile BPW added. The carcasses were then rinsed inside and out with a rocking motion for 1 min by grasping the broiler carcass in the bag with one hand and the closed top of the bag with the other hand to assure that all surfaces were rinsed (US Department of Agriculture Food Safety and Inspection Service, 2008). Following immediate serial dilutions of the rinses with sterile BPW, appropriate dilutions were used for duplicate plating of each microbiological analysis. Counts of nalidixic acid and novobiocin-resistant Salmonella typhimurium and Salmonella enteritidis were determined by plating 0.1 mL of appropriate diluents onto the selective XLT4 agar. The plates were incubated at 37°C for 24 h before enumeration of characteristic colonies. The nalidixic acid and novobiocin-resistant Salmonella developed black centered colonies when viewed on the XLT4 media. E. coli counts were enumerated after spread plating 1 mL of appropriate diluents onto 3M Petrifilm E. coli/Coliforms Count Plates (3M Microbiology, USA) and incubating at 37°C for 48 h according to the manufacturer’s instructions. APCs were determined by plating 0.1 mL of appropriate diluents onto PCA and incubated at 37°C for 48 h while counts of psychrotrophs were determined after plating on PCA and incubating at 4°C for 10 days before enumeration.

L*a*b* colorspace value

Three readings were taken before and after Salmonella inoculation and after treatments on the external skin surface of the breast area of the chickens using a Minolta Colorimeter (CR-200, Minolta C., Ramsey, NJ, USA) (Benli et al., 2011).

Statistical analyses

The average number of colonies from duplicate plates was recorded for each sample. The results were converted to units of log colony-forming unit (CFU) per milliliter of rinse. The simple effect of treatments within each storage day was determined with analysis of variance (ANOVA) procedures for Salmonella reduction on inoculated chicken carcasses. In addition, the simple effect of treatments within each processing step was determined with ANOVA procedures for APC, E. coli, coliforms, and psychrotrophs on uninoculated chicken carcasses. Statistical analyses of data were performed with SAS 9.1 software (SAS Institute, Cary, NC, USA). All experiments were replicated three times for collecting the data. ANOVA procedures were performed using PROC general linear model procedure and Tukey multiple comparison test was used to determine the significant differences (SAS Institute Inc., 2004).

Salmonella reduction on inoculated chicken carcasses

Mean counts of the marker Salmonella on control chicken carcasses and chicken carcasses sprayed with distilled water, EPL300-ACS30 or LAE200-ACS30 and stored at 4.4°C for up to 6 days are presented in Table 1. The mean initial inoculation level of Salmonella was 6.2 log cfu/mL on the surfaces of inoculated, untreated control carcasses. There were no significant differences among Salmonella counts on control and distilled water sprayed carcasses over 6 days of storage. EPL300-ACS30 reduced Salmonella counts significantly (p<0.05) by 1.5 and 1.2 log cfu/mL on storage day 0 and 6 when compared to the control. Likewise, LAE200-ACS30, produced significantly (p<0.05) lower Salmonella counts on each storage day when compared to the control with the reductions of 1.8, 1.4 and 1.8 log cfu/mL on 0, 3, and 6 days of storage, respectively. The results were consistent with the hypothesis that the sequential application of two decontamination agents is effective in reducing Salmonella counts on inoculated chicken carcasses due to their different mode of actions. Similar to our findings with the distilled water spray, bird washing systems with water alone have been reported not to be effective interventions for reducing attached pathogens such as Salmonella, Campylobacter, E. coli and APC or coliforms (Fletcher et al., 1997; Byrd et al., 2002; Jimenez et al., 2002; Jimenez et al., 2003; Northcutt et al., 2003; Northcutt et al., 2005). However, bird washers are effective for removing loose material from carcass surfaces during evisceration (Fletcher et al., 1997; Byrd et al., 2002; Jimenez et al., 2002). The EPL has been reported to have enhanced antimicrobial activity when combined with glycine, vinegar, ethanol and thiamine laurylsulfonate (Yoshida and Nagasawa, 2003). Njongmeta et al. (2011) also reported that spray of warm solutions (55°C) of 20% ACS plus 100 mg/L EPL was effective for reducing Salmonella typhimurium, E. coli O157:H7, and Listeria monocytogenes on beef rounds. In addition, LAE has been shown to effectively inhibit growth of Listeria monocytogenes on cooked meats during refrigerated storage (Bakal and Diaz, 2005; Luchansky et al., 2005). In a previous study, Benli et al. (2011) determined that EPL300-ACS30 and LAE200-ACS30 were the most effective treatments to reduce Salmonella counts on inoculated chicken carcasses immediately after the application of treatments. The results of the current study further demonstrated that EPL300-ACS30 and LAE200-ACS30 were not only effective immediately after the treatment but also effective during the 6 days of refrigerated (4.4°C) storage for reducing Salmonella on inoculated chicken carcasses.

Table 1

Mean counts of Salmonella including Salmonella typhimurium and Salmonella enteritidis serovars on chicken carcasses sprayed with distilled water, EPL300-ACS30 or LAE200-ACS30 and stored at 4.4°C for up to 6 days

L*a*b* color space value on inoculated chicken carcasses

L* a* b* (lightness, redness, yellowness, respectively) values were statistically analyzed to determine differences among “before inoculation” “after inoculation” and “after treatment” measurements for each intervention (Table 2). EPL300-ACS30 produced a significantly (p<0.05) lower L* value and higher b* value after treatment. Similarly, LAE200-ACS30 caused a significantly (p<0.05) lower L* value and higher b* value after treatment. A decrease in L* value and an increase in b* value on broiler skin were also reported by use of organic acids including acetic acid, citric acid, lactic acid, malic acid, mandelic acid and tartaric acids during processing steps (Bilgili et al., 1998). In this study, none of the decontamination treatments affected a* values of chicken carcasses regardless of the time of measurement. The color data indicated that surface of the chicken carcass became just slightly darker and more yellow after application of EPL300-ACS30 and LAE200-ACS30 treatments, and that these changes might be detected by consumers.

Table 2

Mean L*a*b* color values of chicken carcasses for before inoculation, after inoculation and after treatment sequentially sprayed with distilled water, EPL300-ACS30 or LAE200-ACS30

Aerobic plate counts, E. coli, and psychrotrophs reduction on uninoculated chicken carcasses

Aerobic plate counts of uninoculated chicken carcasses after treatment, after chilling and after storage (10 day at 4.4°C) are presented in Table 3. The initial mean APC on uninoculated, control chicken carcasses was 4.7 log cfu/mL. Even though numerically lower APC were observed following the treatments of EPL300-ACS30, LAE200-ACS30 with corresponding counts of 3.6 and 3.8 log cfu/mL, respectively, they were not significantly different when compared to the control (4.7 log cfu/mL) and distilled water treatment (5.0 log cfu/mL). Although there were no significant differences when compared to control and distilled water treatment, EPL300-ACS30 and LAE200-ACS30 treatments produced numerically lower average APC at the end of the storage.

Table 3

Mean aerobic plate counts on chicken carcasses after spray treatment with distilled water, EPL300-ACS30 or LAE200-ACS30, after chilling and after 10 days of storage at 4.4°C

The average initial count of E. coli on uninoculated chicken carcasses was 4.0 log cfu/mL (Table 4). Distilled water treatment was not effective for reducing E. coli counts on uninoculated chicken carcasses. Immediately after treatment, EPL300-ACS30 and LAE200-ACS30 both reduced E. coli counts significantly by 2.6 and 2.9 log cfu/mL, respectively, compared to the control and distilled water spray. However, following chilling and storage, counts of E. coli were not different for any of the treatments.

Table 4

Mean counts of Escherichia coli on chicken carcasses after spray treatment with distilled water, EPL300-ACS30 or LAE200-ACS30, after chilling and after 10 days of storage at 4.4°C

The average initial psychrotroph counts on uninoculated chicken carcasses were low at 1.2 log cfu/mL (Table 5) while distilled water treatment had a similar count of 1.5 log cfu/mL. EPL300-ACS30 and LAE200-ACS30 produced significantly (p<0.05) lower psychrotroph counts following chilling and storage when compared to the control and distilled water treatments. Psychrotrophs counts increased at the end of the 10 days of storage at 4.4°C for all treatments. Nevertheless, sequential application of EPL300-ACS30 and LAE200-ACS30 reduced psychrotroph counts more than 1 log cfu/mL after 10 days of storage at 4.4°C when compared to the control and distilled water treatments (Table 5). Similar to the results in this study, Dickens et al. (2004) found that spraying a higher concentration (1:1 solution of deionized water and Safe₂O Poultry Wash) of ACS (4 mL/wing) increased the shelf life of chicken wings from 7 days to 10 days when compared with deionized water-spray controls. In addition, Sanchez et al. (2002) reported that counts of psychrotrophs were significantly higher for immersion chilled carcasses than air-chill carcasses (3.20 log and 1.91 log cfu/mL, respectively). The results of the psychrotroph counts indicated that both EPL300-ACS30 and LAE200-ACS30 might have a potential to reduce resident microflora on chicken carcasses during processing and storage.

Table 5

Mean counts of psychrotrophs on chicken carcasses after spray treatment with distilled water, EPL300-ACS30 or LAE200-ACS30, after chilling and after 10 days of storage at 4.4°C

Salmonella infection is the most common infection reported among the foodborne illnesses and associated with the largest number of hospitalizations and deaths in recent years. Even though the efforts for reducing the contamination rates at the chicken production stage are promising, contaminations rates still remain high and therefore endanger public health. This research demonstrates that multi-hurdle interventions applied during the processing stage as sequential decontamination sprays including EPL300-ACS30 or LAE200-ACS30 can be effectively used for pathogen reduction and possibly for increasing shelf-life of fresh poultry.